Development of hydraulic press industry under the policy
2025-01-03
Policy support
Strategic planning leadership: "Made in China 2025" takes intelligent equipment and high-end manufacturing as key development areas, clarifies the important position of advanced manufacturing technologies such as high-precision hydraulic presses, and points out the direction for the intelligent and high-end development of the hydraulic press industry.Policy documents such as the “Fourteenth Five-Year Plan for the National Economic and Social Development of the People's Republic of China and the Outline of the Long-term Goals for 2035” and the "Outline of the "Fourteenth Five-Year" Development Plan for the Hydraulic Hydraulic Fluid Dynamic Sealing Industry" emphasize improving the quality level of hydraulic press accessories, strengthening testing, testing and standard research work, and providing specific guidance for the development of the industry.
Fiscal and tax support: The government has reduced the operating costs of enterprises and accelerated the popularization and application of high-end equipment through measures such as purchase subsidies, R&D investment subsidies, and tax cuts and fee reductions.According to statistics, in 2023, more than 70% of enterprises will increase their investment in high-precision hydraulic presses after enjoying policy support.
Standard System Construction: The "Guiding Opinions on Accelerating the Development of Intelligent Manufacturing" issued by the State Council emphasizes strengthening the construction of the standard system.A series of standards issued by the National Standardization Administration, such as the "Technical Conditions for General Basic Parts and Components in the Machinery Manufacturing Industry" (GB/T1786.1), etc., provide a clear development direction and quality benchmarks for the hydraulic press industry, which help to enhance the international competitiveness of products and promote the coordinated development of the upstream and downstream industrial chains.
Status quo of intelligent development
Application of intelligent control system: The new hydraulic presses of some enterprises have adopted intelligent control systems, and with the help of advanced sensors and control algorithms, the operation of the whole machine has been realized with precision.Users can monitor the operating status of equipment in real time, find potential problems in advance and maintain them in time, improving production efficiency and product pass rate.For example, Saiwei Hydraulic's new four-column hydraulic press has greatly increased its production efficiency by 35% after adopting an intelligent control system.
Remote monitoring and fault diagnosis: Remote monitoring and fault diagnosis technology has become a new direction in the development of complete sets of hydraulic press equipment. Through the establishment of a remote fault diagnosis system, not only the intelligence of the hydraulic press has been realized, but also the productivity and product quality have been improved.For example, the remote operation and maintenance system of heavy-duty forging hydraulic presses based on the industrial Internet can uniformly manage the operation and maintenance of different types of forging hydraulic presses, which has promoted the development of operation and maintenance methods in the direction of digitization and intelligence.
Integration with other technologies: The continuous integration of hydraulic technology with the Internet of Things, artificial intelligence, big data and other technologies has promoted the intelligent development of the hydraulic press industry.For example, through the Internet of Things technology, hydraulic equipment can be seamlessly connected and work together with other production equipment to form an intelligent production network and improve the level of automation and intelligence of the entire production process.
Status quo of high-end development
Breakthroughs in key core technologies: With the support of major national scientific research projects, some key core technologies have made breakthroughs, such as high-speed precision servo systems and high-performance hydraulic components, which provide strong support for the domestic replacement of high-precision hydraulic presses and industrial upgrading.Some leading enterprises have increased investment in research and development, built top experimental platforms, and attracted talents to gather, so that some high-precision hydraulic valves and pumps have been replaced by localization.
Product performance improvement: Hydraulic presses are gradually developing in the direction of integrated modularity and mechatronics, and the performance indicators of product accuracy, stability, reliability, etc. are constantly improving.For example, Hunan Norma Hydraulic Technology Co., Ltd., as an enterprise that produces high-performance electro-hydraulic servo valves, proportional valves and other high-end hydraulic components, the opening of its smart factory marks the new development of enterprises in the field of high-end manufacturing and sets an example for the high-end development of the industry.
Application field expansion: High-end hydraulic presses are increasingly widely used in aerospace, national defense, new energy and other fields, meeting the needs of high-precision, large-tonnage hydraulic presses in these fields.For example, in the manufacture of aerospace parts, domestic high-precision hydraulic presses have played an important role, providing strong support for the development of China's aerospace industry.
Development challenges
There is a lot of pressure on technology research and development: the upgrading of intelligent and high-end technologies is extremely fast, and companies need to continuously invest a lot of money in the research and development of new technologies to maintain their competitiveness in the industry. This is a huge financial pressure for many small and medium-sized hydraulic companies.
Shortage of talents: Composite talents who understand both hydraulic expertise and digital and intelligent technology are very scarce.It is not easy for enterprises to attract and cultivate such talents, and they also need to face the risk of brain drain caused by fierce talent competition.
Data security and privacy protection issues: With the deepening of digitization, enterprises have accumulated mass production and operation data. How to ensure data security and prevent data leakage and malicious attacks is a problem that enterprises must solve.
Future outlook
With the continuous support of policies and the continuous development of the industry, the level of intelligence and high-end of China's hydraulic press industry will continue to improve.In the future, hydraulic presses will have stronger intelligent perception, intelligent control and intelligent operation and maintenance capabilities to achieve more efficient, accurate and energy-saving production.At the same time, in the field of high-end hydraulic technology, my country is expected to completely break the foreign technology blockade, realize the independent and controllable core technology, so that China's hydraulic press industry occupies a more important position in the global market, and provide strong support for my country's transformation from a manufacturing power to a manufacturing power.
Strategic planning leadership: "Made in China 2025" takes intelligent equipment and high-end manufacturing as key development areas, clarifies the important position of advanced manufacturing technologies such as high-precision hydraulic presses, and points out the direction for the intelligent and high-end development of the hydraulic press industry.Policy documents such as the “Fourteenth Five-Year Plan for the National Economic and Social Development of the People's Republic of China and the Outline of the Long-term Goals for 2035” and the "Outline of the "Fourteenth Five-Year" Development Plan for the Hydraulic Hydraulic Fluid Dynamic Sealing Industry" emphasize improving the quality level of hydraulic press accessories, strengthening testing, testing and standard research work, and providing specific guidance for the development of the industry.
Fiscal and tax support: The government has reduced the operating costs of enterprises and accelerated the popularization and application of high-end equipment through measures such as purchase subsidies, R&D investment subsidies, and tax cuts and fee reductions.According to statistics, in 2023, more than 70% of enterprises will increase their investment in high-precision hydraulic presses after enjoying policy support.
Standard System Construction: The "Guiding Opinions on Accelerating the Development of Intelligent Manufacturing" issued by the State Council emphasizes strengthening the construction of the standard system.A series of standards issued by the National Standardization Administration, such as the "Technical Conditions for General Basic Parts and Components in the Machinery Manufacturing Industry" (GB/T1786.1), etc., provide a clear development direction and quality benchmarks for the hydraulic press industry, which help to enhance the international competitiveness of products and promote the coordinated development of the upstream and downstream industrial chains.
Status quo of intelligent development
Application of intelligent control system: The new hydraulic presses of some enterprises have adopted intelligent control systems, and with the help of advanced sensors and control algorithms, the operation of the whole machine has been realized with precision.Users can monitor the operating status of equipment in real time, find potential problems in advance and maintain them in time, improving production efficiency and product pass rate.For example, Saiwei Hydraulic's new four-column hydraulic press has greatly increased its production efficiency by 35% after adopting an intelligent control system.
Remote monitoring and fault diagnosis: Remote monitoring and fault diagnosis technology has become a new direction in the development of complete sets of hydraulic press equipment. Through the establishment of a remote fault diagnosis system, not only the intelligence of the hydraulic press has been realized, but also the productivity and product quality have been improved.For example, the remote operation and maintenance system of heavy-duty forging hydraulic presses based on the industrial Internet can uniformly manage the operation and maintenance of different types of forging hydraulic presses, which has promoted the development of operation and maintenance methods in the direction of digitization and intelligence.
Integration with other technologies: The continuous integration of hydraulic technology with the Internet of Things, artificial intelligence, big data and other technologies has promoted the intelligent development of the hydraulic press industry.For example, through the Internet of Things technology, hydraulic equipment can be seamlessly connected and work together with other production equipment to form an intelligent production network and improve the level of automation and intelligence of the entire production process.
Status quo of high-end development
Breakthroughs in key core technologies: With the support of major national scientific research projects, some key core technologies have made breakthroughs, such as high-speed precision servo systems and high-performance hydraulic components, which provide strong support for the domestic replacement of high-precision hydraulic presses and industrial upgrading.Some leading enterprises have increased investment in research and development, built top experimental platforms, and attracted talents to gather, so that some high-precision hydraulic valves and pumps have been replaced by localization.
Product performance improvement: Hydraulic presses are gradually developing in the direction of integrated modularity and mechatronics, and the performance indicators of product accuracy, stability, reliability, etc. are constantly improving.For example, Hunan Norma Hydraulic Technology Co., Ltd., as an enterprise that produces high-performance electro-hydraulic servo valves, proportional valves and other high-end hydraulic components, the opening of its smart factory marks the new development of enterprises in the field of high-end manufacturing and sets an example for the high-end development of the industry.
Application field expansion: High-end hydraulic presses are increasingly widely used in aerospace, national defense, new energy and other fields, meeting the needs of high-precision, large-tonnage hydraulic presses in these fields.For example, in the manufacture of aerospace parts, domestic high-precision hydraulic presses have played an important role, providing strong support for the development of China's aerospace industry.
Development challenges
There is a lot of pressure on technology research and development: the upgrading of intelligent and high-end technologies is extremely fast, and companies need to continuously invest a lot of money in the research and development of new technologies to maintain their competitiveness in the industry. This is a huge financial pressure for many small and medium-sized hydraulic companies.
Shortage of talents: Composite talents who understand both hydraulic expertise and digital and intelligent technology are very scarce.It is not easy for enterprises to attract and cultivate such talents, and they also need to face the risk of brain drain caused by fierce talent competition.
Data security and privacy protection issues: With the deepening of digitization, enterprises have accumulated mass production and operation data. How to ensure data security and prevent data leakage and malicious attacks is a problem that enterprises must solve.
Future outlook
With the continuous support of policies and the continuous development of the industry, the level of intelligence and high-end of China's hydraulic press industry will continue to improve.In the future, hydraulic presses will have stronger intelligent perception, intelligent control and intelligent operation and maintenance capabilities to achieve more efficient, accurate and energy-saving production.At the same time, in the field of high-end hydraulic technology, my country is expected to completely break the foreign technology blockade, realize the independent and controllable core technology, so that China's hydraulic press industry occupies a more important position in the global market, and provide strong support for my country's transformation from a manufacturing power to a manufacturing power.
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